HOW
ARE LOW-RESISTANCE
PUNCTUAL GROUND CONNECTIONS DESIGNED?
SUMMARY
The
Design and Execution of simple punctual Ground Connections [GCs] with
low Dispersion resistance [<10 Ohm] in soils with high Resistivity,
usually above 250 Ohm-m, escapes all mathematical models and practical
methods based on the optimization of the use of Electrodes, materials
and aggregates. That is why empirical installation procedures are commonly
used, although it is well known that their results will not last long
[ElectroNetworks 98 #2].
In
this issue we introduce a highly effective method that guarantees low
Dispersion resistance, high durability, minimum cost and, above all, ecological
adequacy. It can be successfully applied to any high resistivity soil,
especially for inner or domestic Ground Connections.
1.-
INTRODUCTION
The
Peruvian soil has high resistivity, both in urban areas, due to its Alluvial
or Deluvial origin, and in the wide rural or uninhabited zones. In the
Coast, rainfall is all but null, and sand dunes as well as dry soils with
rocky base prevail. On the other hand, in the Highlands, seasonal rainfall
exists but the coverage is minimum and the subsoil is rocky. In the Jungle
the variable superficial strata have lost their natural salts onto the
deep base.
These
findings, correlated with field measurements, allow us to establish away
from cultivated areas, Equivalent Resistivities averaging 300 Ohm-m, a
parameter that can be directly assumed taking into consideration that
a 35% chance exists that it could be higher. It must also be pointed out
the difficulty for the nailing of Ground Connection Electrodes, since
excavations are required for their installation.
Within
this context, the formal Design and Execution of Ground Connections with
low Dispersion resistance is greatly hindered, resulting, on the one hand,
in the proliferation of the use of chemicals, some of them of toxic nature
(based on ferricyanides), and, on the other hand, in the indiscriminate
and predatory use of Crop Lands for the preparation of the Landfills.
A Ground Connection pit weakens or eliminates 5 m2 of cultivable soil.
Moreover,
the unnecessary use of electrodes with great surface or development is
suggested or also, contradictorily to the evacuation of current to the
ground, the use of auxiliary spiral electrodes is recommended. All these
hindrances have been overcome now in a rational way and the Simplified
Ecological Method has gained strength.
2.
WHAT IS THE PURPOSE OF GROUND CONNECTIONS?
They
are underground installations of bare electrodes in direct contact with
the soil. Their purpose is to convey and scatter electrical currents in
order to provide the Electrical Safety mandated by the Standards and to
guarantee the correct operation of devices connected to the electrical
circuit. Apart from other benefits translated into the quality of use
of the electrical service, they have two major purposes:
a.
Evacuation and Dispersion of Electrical Currents with Minimum Resistance
Currents
channeled to the ground have different origins and amplitudes; in all
cases, their dispersion in the soil is achieved through the total Resistance
of the grounding system (circuit, connections, components, and soil),
which magnitude should be the minimum possible in order to guarantee human
protection. This will depend on the efficiency achieved in the installation
of the electrodes in the ground.
b.
Supply Zero Referential Potential to the Masses
The
behavior of the Ground as an endless load catch pit makes its Electrical
Potential zero (V = 0); then, any device, which Mass is connected to the
Ground, will be provided with such zero Referential Potential. This will
foster the proper operation of itself and of the devices related to it.
Human
protection against both dangerous voltage gradients and electrical shocks,
as well as the supply of the Referential Potential are achieved through
the connection of all the Masses of the electrical devices and the nearby
metal infrastructure to the Grounding Electrode. This step must be taken
regardless the kind of Electrical Supply System that feeds the inner circuit.
3.
HOW DO GROUND CONNECTIONS WORK?
They
permanently and inoffensively convey through their Dispersion resistance
small currents from different origins, and occasionally -during very short
periods prior to the startup of the electrical protection- greater currents
usually related to faults in the insulation or other faults due to induction
or atmospheric discharge.
a.
Permanent Operation
Dispersion
of small Static Charge currents, Insulation Leaks, unbalance of Loads
or erratic charges, such as Geomagnetic and Induced currents, preventing
the accumulation of Load and the electrification of the Masses of the
electrical devices and of nearby metal objects, which do not require low-resistance
ground connections.
b.
Occasional Operation
The
need to evacuate great currents to the Ground results from insulation
deficiencies in electrical devices or circuits. They can be "Free"
or "Absorbed"; likewise, they may be originated by "direct
or indirect" impacts of atmospheric discharges; in all these cases
danger to human beings increases: Ground Connections resistance must be
as low as possible.
In
order to guarantee Grounding Protection, the Dispersion resistance (Rt)
will be < 25 Ohm when the Neutral of the supply network is ground-insulated
and < 2.0 Ohm when such Neutral is connected to the ground; in both
cases, the Standards provide a limit of < 25 Ohm, while for atmospheric
discharges (Rt), the limit must be < 2.0 Ohm.
4.
WHAT ARE THE COMPONENTS OF A PUNCTUAL GROUND CONNECTION?
They
have a simple configuration, based on a single electrode embedded into
a conductor fill, inside an excavation, with one of its ends accessible
for the connection of the grounding circuit of the Masses.
a.
Ground Connections with a Vertical Electrode
These
are the most commonly used ground connections due to the minimum space
required. A single Copper-Rod (Javelin) electrode is used; the proposed
model allows attaining Dispersion resistance values ranging from 6 to
12 Ohm.
b.
Ground Connections with a Horizontal Electrode
These
are seldom used -- only when the underground is rocky. A single Platen
type Copper electrode or a bare thick Conductor is used; the proposed
model allows achieving Dispersion resistance values ranging from 7 to
14 Ohm.
c.-
Parts of the Vertical or Horizontal Ground Connections
1.
Manhole with cover (optional)
2. Main electrode
3. Removable clamp
4. Connection conductor
5. Vertical pit/Horizontal trench
6. Conductor Fill
7. Salt Reserve Beds
8. Impregnation levels
5.
HOW IS A PUNCTUAL GROUND CONNECTION DESIGNED?
All
the notions of a Safety Ground Connection Design are applied, except the
control of the Touch and Passing voltages achieved with great coverage
electrodes, while the electrodes used for Punctual Grounding are simple
and concentrated, prevailing in both cases the achievement of the lowest
Dispersion resistance, with the following evolution:
5.1
Determining Design Resistivity
This
is the assessment of the electrical behavior of the soil using a Stratified
Model. It is carried out by measuring the Apparent Resistivity (Pai) using
the WENNER method, recognized by the ASTM; each time with the allocation
of four exploration electrodes (C1, C2, P1, P2) nailed to a solid ground
at a depth of 0.1 mm with straight-line spacing with equal distance between
them (ai)
With
the four points (Pai, ai), the vertical electrical variation soil characteristics
are determined and processed using the TAGG method. Soil parameters are
obtained for at least two strata (P1, P2, h1); if (P1 = P2), then it is
assumed that it is uniform resistivity soil.
The
resulting Resistivities (P1, P2) are directly applied to the design of
Horizontal Electrodes or after calculating the equivalent value (Pe),
to the Vertical Electrodes that are to be placed in both strata.
5.2
Selecting and Installing the Electrode
The
type and way to install the Grounding Electrode is determined taking into
consideration the space available and the Design Resistivity. It must
be made of Solid Copper due to its high resistance against the corrosion
produced by the soil; likewise, its geometry and Dispersion capacity will
be optimized with the use of a Neutral Fill with Low Resistivity (Pr)
so that its radius (r) can be expanded to the maximum (r -> R).
a.-
Vertical Electrodes in Pit
There
are cut rods of Hard Temper Copper available in the market with standardized
lengths (l) 2.0, 2.5, 3.0 m with diameters (d = 2r) ranging between 0.013
and 0.025 m. The most marketed size is chosen, i.e. 2.5 m long, and it
is optimized with the Fill in the (D = 2R) diameter pit that according
to the analytic model allows to achieve its own maximum Resistance.
b.
Horizontal Electrodes in Trench
There
are copper platens available in the market from 3.0 m long (L) with different
sections with radius equivalent to (r), being the most appropriate size
0.003 m x 0.04 m, with the emerging end bent at 0.5 m and a 0.013 hole
drilled for the connection. Should this type be scarce in the market,
a bare Copper conductor can be used with 100 mm2 Semi-Hard or Soft temper.
They can also be optimized using fill in the trench, whose equivalent
diameter is (D = 2R).
5.3
Assessment of the Total Dispersion resistance
The
dispersion of current in a Resistivity Soil (P) using expensive electrodes
with a large surface (circular, quadrangular, polyedric, spherical, orthogonal,
etc.) can be equaled using simple electrodes with optimized geometry by
means of an installation that takes advantage of the excavations in order
to include special fills, and the replenishment and reserve of natural
salts, according to which the expressions of the Dispersion resistance
of the Mathematical Model are found for both types of electrode.
For
lower Dispersion Resistance values, near 3.0 Ohm, as from the first grounding
made, the addition of others is tested. In the case of vertical electrodes,
up to 4 can be installed in parallel 6 m apart from each other, in any
type of arrangement. In the case of horizontal electrodes, the distance
can be increased up to 18 m in open or closed arrangements. In these cases,
and when combined electrodes are used, the existing analytic formula gives
only approximate values.
5.4
Estimating the Budget
The
acquisition of materials, labor, and related services may be estimated
using the following reference market prices as of November 1998
|
QUANTITY
OR UNIT
|
COMPONENT
DESCRIPTION
|
COST
PIT
|
US$
TRENCH
|
|
1
u
|
Copper
Rod: 2.5 m, [1] 0.013 m [d]
|
15.45
|
-
|
|
1
u
|
Copper
Platen, 3.0 m, 0.003 x 0.04
|
|
16.30
|
|
9
m
|
Insulated
Copper Conductor No. [*] AWG TW
|
4.50
|
4.50
|
|
1
u
|
Bronze
Terminal: 0.013 to 0.025 m [d]
|
2.30
|
-
|
|
1
u
|
Lug
Terminal - Copper No [*] AWG
|
0.85
|
0.85
|
|
1
u
|
Bolt
+ Nut, Bronze: 0.04 m [L] x 0.01 m [d]
|
-
|
1.80
|
|
5
m
|
PVC
Pipes, Heavy + flexible [**]
|
5.00
|
5.00
|
|
1
m3
|
Common
Fine Earth - Loose [Adjust price ***]
|
7.25
|
7.25
|
|
2
b
|
Bags
of Sodium Bentonite or other
|
13.20
|
8.60
|
|
2
b
|
Bags
of Industrial Salt, bulk
|
8.30
|
8.30
|
|
0,8
m3
|
Water,
bulk (Adjust price ***)
|
4.80
|
4.80
|
|
1
u
|
Construction
of Manhole
|
16.00
|
16.00
|
|
1
u
|
Prefabricated
Manhole with lid
|
13.00
|
13.00
|
|
1
m3
|
Removal
of Excess Mat. [Adjust prices ***]
|
5.45
|
5.45
|
|
2
p
|
Two-Day
Pay for Workers
|
43.60
|
43.60
|
|
3
v
|
Travels
with materials [cab-freight]
|
10.50
|
10.50
|
|
Fixed
|
Use
of Equipment, Tools and Other
|
13.00
|
13.00
|
(*)
According to the National Electricity Code, the minimum Section
will be 10 mm2 (No. 8 AGW).
(**) According to how far the connection conductor will run.
(***) The amounts are referred to the price per truckload. |
Table
1: Inputs for Grounding using Vertical/Horizontal Electrodes
The
difference in the grounding models with either vertical or horizontal
electrodes is limited to the outer finishing, with or without manhole.
Consequently, the costs, without including Technical Direction, Insurance,
Profits or Taxes, are:
|
GROUNDING
|
Pit
|
Trench
|
|
-
With built manhole
|
150.20
|
143.95
|
|
-
With prefabricated manhole
|
147.20
|
140.95
|
|
-
With blind pit and leveled ground
|
134.20
|
127.95
|
Table
2: Basic Costs of Completed Grounding:
6.
HOW IS A PUNCTUAL GROUNDING CARRIED OUT?
The
work must be started with the accurate location of the ground point or
line to be removed, verifying beforehand that no channels or underground
structures exist, whether for own or external services entering or passing
through the area.
6.1
Work Preparation
The
personnel in charge of the work must be familiar with the electrical installations
and must be skilled in reading and interpreting construction drawings
in relation to the location of devices, channels and underground structures.
Likewise, precautions must be taken in relation to cracks, accidental
spills or leaks.
Being
the installations rather simple, direct hand labor must be carried out
by workers trained on masonry at helper level. Many times, excavations
require the breaking of tiles that demand careful replacement tasks. Workers
must be insured against accidents.
6.2
Excavation and Soluble Salt Replenishment
During
the excavation, the fine soil will be segregated from the coarse conglomerate
that cannot be reused for the fill. Likewise, if pipes, sewers or underground
structures are found, actions will be taken to go alongside them without
damaging them. If electrical channels are found, a relocation of the excavations
must be made to ensure that they are made far from them.
a.
Pit Excavation and Preparation
For
a 2.5 m (l) electrode, usually a 2.8-m deep pit is excavated with 1.0-m
diameter at the top and 0.8-m diameter at the bottom. These dimensions
allow the normal work of two workers during slightly over half a shift.
In crumbly soils, the pit mouth is expanded with one or two 0.8-m high
lateral steps in order to extract the material.
The
preparation of the deep bed includes pouring into the pit a saline solution
of 25 kg of NaCl in 150 liters of water (a drum), thereafter waiting until
it is absorbed and then spreading the reserve of 15 kg of grain salt at
the bottom.
b.
Trench Excavation and Preparation
3.0
m (l) Platen-type Electrodes are located in 3.0-m long and 0.85-m deep
trenches, with a mouth of up to 0.6-m wide for a 0.5-m bottom. This work
will take half a shift of two workers. When the soil is crumbly, the excavation
is made at the natural slope.
The
soil preparation consists of pouring into the trench two doses of saline
solution, each having 25 kg of NaCl in 150 liters of water, waiting for
its filtration, and then spreading the reserve of 25 kg of salt at the
bottom.
6.3
Fill, Treatment and Placement of the Electrode
The
fill is prepared by dry mixing fine earth from the site with Bentonite
(natural clay), and, if required, with fine earth from external sources,
excluding cultivated soil, since it is corrosive and attacks copper, and
it would also result in a predatory use.
a.
Pit Fill and Vertical Electrode Placement
The
mixture of earth and bentonite is slowly spread with abundant water in
order to form a mortar.
The
electrode with straight-line ancillaries is placed at the center of the
pit; if possible, it can be left to be nailed at the end.
At
a height of 1.2 m from the bottom, a dose of saline solution is poured.
After it has been absorbed, 10 kg of salt is spread on the pit walls (salt
collar).
Next,
at a height of 2.3 m from the bottom, a new dose of saline solution is
poured. The filling will be finished after the saline solution is absorbed.
b.
Trench Fill and Horizontal Electrode Placement
The
mixture of earth and bentonite is slowly spread with abundant water in
order to form a mortar.
At a height of 2.0 m from the bottom, the electrode (plate) is placed
and the filling is continued.
At a height of 0.5 m from the bottom, a new dose of saline solution is
poured. After it is absorbed, the filling is completed.
In
both cases, the final cover consists of earth from the site in order to
maintain the external aspect similar to the surroundings. It must be considered
that after 24 hours the fill will get compacted and the surface level
of the excavated area will sink (0.07 m).
6.4
Dispersion Resistance Measuring
It
is the verification of the current evacuation and dispersion in the soil
by the ground connection alone (disconnected). The measurement is made
using a connection scheme that depends on the geometry of the buried electrode.
A portable earth-resistance meter with 3 or 4 terminals is used.
a.
Principle Scheme for Approximate Measuring [Rt]
Applying
the principle of "Potential Drop", the current circuits (C1,
C2) and the potential circuits (C1, P2) are established, defining three
essential points that allow to measure (Rt) considering the respective
distances in relation to the electrical image (ro) of the electrode.
C1:
Ground Connection Electrode. Referential Point.
C2: Referential Electrode at distance (d > 20 ro).
P2: Potential Electrode at distance (p = 0.62 d)
b.
Equivalent Hemispherical Radius (ro)
With
the theoretical expression of the Dispersion Resistance (Re) of the electrode
in natural soil, the electrical image of the electrode (ro) is determined
by comparing it with the equivalent parameter (Rt), i.e. making (Re =
Rt).
7.
HOW ARE THE INSPECTION, CONSERVATION AND RENEWAL OF THE GROUND CONNECTIONS
CARRIED OUT?
Due
to their discrete location and operation, Ground Connections are forgotten
as time passes. This damages their electrical features and reduces their
performance.
a.
Inspection of Ground Connections
It
consists of removing the pressure clamp connecting the electrode in order
to clean it with a cloth, a metal brush and fine sandpaper (120). Then
the Dispersion Resistance is measured. If there are several Users, then
this work must be carried out with the authorization of all of them; otherwise,
a temporary ground connection will be used.
b.
Conservation of Ground Connections
The
optimum conservation of the proposed models installed in dry weather areas
is obtained flooding every six months the manhole or the outer pit with
about 30 liters of water. If the weather is weather or if the ground connection
is located in a garden with irrigation, such conservation measures will
not be required.
c.
Renewal of Ground Connections
The
domestic use of computers and high-fidelity or high-precision electronic
equipment requires relatively low Dispersion Resistance. Consequently,
any installation with over 10 Ohms should be renewed. In these cases,
the proposed method will be applied, recycling the same earth from the
pit fill, sanding thoroughly the electrodes and placing new connection
accessories with pressure. The continuity of the connection conductor
from the Masses must be reviewed and tested, too.
8.
CONCLUSIONS
a.
Due to the inconsistency and high cost of other methods for ground connections,
an economical method is proposed that minimizes Dispersion Resistance,
based on the optimization of simple electrodes with a natural conductor
fill that is neutral and hygroscopic, as well as enough replenishment
of the natural salt reserve of the soil.
b.
The proposed method has been widely used since 1978 and assures a comparatively
high efficiency due to a better and longer permanence of the low Resistance
achieved in the installation, compared to the performance of similar Grounding
connections made using other methods.
c.
The proposed method provides optimum performance in soils with high resistivity
and is clean and environment-friendly. This allows to eliminate the "justification"
for the use of toxic chemicals (forbidden abroad), and of unnecessary
electrodes, as well as the depreciation of crop lands.
This
paper has been prepared by the creator of the method, Justo Yanque M.,
Mechanical-Electrical Engineer - UNI, M.Sc. App-FPMS-Belgium, who is a
Specialist Consultant with wide technical experience in the execution
of electromechanical projects.
If
you are interested in obtaining more information regarding the subject,
as well as the bibliographical references, please contact Procobre-Perú.
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offer solutions to your concerns.
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